Trane Gas Unit Heaters Installationshandbuch

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SAFETY WARNING
Only qualified personnel should install and service the equipment. The installation, starting up, and
servicing of heating, ventilating, and air-conditioning equipment can be hazardous and requires specific
knowledge and training. Improperly installed, adjusted or altered equipment by an unqualified person could
result in death or serious injury. When working on the equipment, observe all precautions in the literature
and on the tags, stickers, and labels that are attached to the equipment.
Gas Unit Heater
Separated Combustion Centrifugal Fan
March 2012 GKND-SVX01B-EN
Installation, Operation,
and Maintenance
Seitenansicht 0
1 2 3 4 5 6 ... 42 43

Inhaltsverzeichnis

Seite 1 - Installation, Operation

SAFETY WARNINGOnly qualified personnel should install and service the equipment. The installation, starting up, and servicing of heating, ventilating,

Seite 2 - Important

10 GKND-SVX01B-ENUnit Dimensions and WeightsTable 1. Performance and specification data: Separated Combustion Blower Unit HeaterUnit Size 100 125 150

Seite 3 - Trademarks

Unit Dimensions and WeightsGKND-SVX01B-EN 11 Figure 5. Dimensions, standard units

Seite 4 - Introduction

12 GKND-SVX01B-ENInstallation: MechanicalSince the unit is equipped with an automatic gas ignition system, the unit heaters must be installed such th

Seite 5 - Table of Contents

Installation: MechanicalGKND-SVX01B-EN 13 Note: Unit heater sizing should be based on heat loss calculations where the unit heater output equals or ex

Seite 6 - Model Number Descriptions

Installation: Mechanical14 GKND-SVX01B-ENNote: Refer to Figure 1, p. 7 through Figure 9, p. 14, and dimensional data per Table 1, p. 10 for suspensio

Seite 7 - General Information

Installation: MechanicalGKND-SVX01B-EN 15 Note: For 90-degree nozzle assemblies, repeat Step 8 to create a second sub-assembly.9. For 60- and 90-degre

Seite 8 - Identification of Parts

16 GKND-SVX01B-ENInstallation: PipingGas Supply PipingPipe SizingTo provide adequate gas pressure at the gas unit heater, size the gas piping as follo

Seite 9

Installation: PipingGKND-SVX01B-EN 17 Pipe Installation1. Install the gas piping in accordance with applicable local codes.2. Check gas supply pressur

Seite 10 - Unit Dimensions and Weights

Installation: Piping18 GKND-SVX01B-ENPipe directly in to combination valve (see Figure 10, p. 18).5. A 1/8 in. N.P.T. plugged tapping, accessible for

Seite 11

Installation: PipingGKND-SVX01B-EN 19 1. The combustion air system installation must be in accordance with the latest edition of (N.F.P.A. 54) ANSI Z2

Seite 12 - Installation: Mechanical

© 2012 Trane All rights reserved GKND-SVX01B-ENWarnings, Cautions and NoticesWarnings, Cautions and Notices. Note that warnings, cautions and noti

Seite 13

Installation: Piping20 GKND-SVX01B-EN10. The top of a VERTICALLY VENTED exhaust system must extend at least three feet (1 m) above the roof surface t

Seite 14 - Nozzle Assembly

Installation: PipingGKND-SVX01B-EN 21 Installation: Concentric Vent Te r m i n a lHorizontal TerminationSelect a location on an outside wall for the v

Seite 15

Installation: Piping22 GKND-SVX01B-ENThe location of the vent terminal must be in accordance with the National Fuel Gas Code ANSI Z223.1 in the U.S.

Seite 16 - Installation: Piping

Installation: PipingGKND-SVX01B-EN 23 Cut a hole through the roof for an 8-inch combustion air pipe. Fasten a length of 5-inch pipe to the exhaust con

Seite 17 - Pipe Installation

24 GKND-SVX01B-ENInstallation: ElectricalElectrical ConnectionsStandard units are shipped for use on 115 volt, 60 hertz single phase electric power. T

Seite 18 - Installation: Venting

Installation: ElectricalGKND-SVX01B-EN 25 Thermostat Heat Anticipator Adjustments. The initial heat anticipator setpoint should equal the thermostat’

Seite 19 - Exhaust Venting

26 GKND-SVX01B-ENStart-UpBlower Set UpThe drive ratio of the motor and blower sheaves has been preset at the factory for a temperature rise of 65°F at

Seite 20

Start-UpGKND-SVX01B-EN 27 OperationExplanation of Controls (see Figure 20, p. 26)1. Each Separated Combustion Unit Heater comes equipped with a power

Seite 21 - Te r m i n a l

Start-Up28 GKND-SVX01B-ENFigure 21. Burner components/unit controls (intermittent pilot ignition)Burner Drawer Common Parts: 1. Main Burners 2. Burne

Seite 22 - Vertical Termination

Start-UpGKND-SVX01B-EN 29 Checking Unit Heater Gas Input RateGas appliances are rated based on sea level operation, with no adjustment required at ele

Seite 23

Warnings, Cautions and NoticesGKND-SVX01B-EN 3 TrademarksTrane and the Trane logo are trademarks of Trane in the United States and other countries. A

Seite 24 - Installation: Electrical

Start-Up30 GKND-SVX01B-ENPilot Adjustment1. Remove the pilot adjustment cap.2. Adjust the pilot screw to provide a properly sized flame.3. A proper p

Seite 25 - Fan Time Delay Control

Start-UpGKND-SVX01B-EN 31 Gas Equipment Start-Up Customer _____________________________________________ Job Name & Number ______________________

Seite 26 - Start-Up

32 GKND-SVX01B-ENMaintenancePeriodic ServiceAll Maintenance/Service information should be recorded accordingly on the inspection sheet provided in thi

Seite 27 - Operation

MaintenanceGKND-SVX01B-EN 33 12. Check lubrication instructions on the motor. If oiling is required, add 3 to 4 drops of electric motor oil as follows

Seite 28

Maintenance34 GKND-SVX01B-EN Figure 23. Power venter assemblyNotes: 1. For item No. 6, use counter-clockwise rotation. 2. DO NOT OVERTIGHTEN CELCON N

Seite 29 - Overfiring!

MaintenanceGKND-SVX01B-EN 35 Installation Instructions for Field Replacement of Power Venter MotorImportant: This replacement must be performed only b

Seite 30 - Manifold Pressure Adjustment

Maintenance36 GKND-SVX01B-EN• Remove the Blower Wheel (Item 9) from the motor shaft by removing the set screw (Item 14) using a 1/8-in. Allen Wrench.

Seite 31 - Gas Equipment Start-Up

GKND-SVX01B-EN 37 DiagnosticsTroubleshootingWARNINGHazardous Service Procedures!The maintenance and troubleshooting procedures recommended in this sec

Seite 32 - Maintenance

Diagnostics38 GKND-SVX01B-ENF. Gas Odor. 1. Shut off gas supply immediately!1. Inspect all gas piping and repair.2. Blocked heat exchanger/venting. 2

Seite 33 - Equipment Damage!

DiagnosticsGKND-SVX01B-EN 39 2. Pilot adjustment screw turned too low on combination/automatic main gas valve.2. Refer to “Operation,” p. 27.3. Air in

Seite 34

4 GKND-SVX01B-ENIntroductionFor Your SafetyThe use and storage of gasoline or other flammable vapors and liquids in open containers in the vicinity of

Seite 35 - Hazardous Voltage and Gas!

Diagnostics40 GKND-SVX01B-ENU. No Spark. 1. Thermostat not calling for heat. 1. Close thermostat contacts.2. No low voltage. 2. Check for 24V across

Seite 36

GKND-SVX01B-EN 41 Wiring DiagramsFigure 25. Separated combustion unit, 100–400 blower, 100–250 prop. fanCOMBUSTION UNITSEPARATEDPICTORIAL LADDERCOLOR

Seite 37 - Diagnostics

Wiring Diagrams42 GKND-SVX01B-ENFigure 26. Separated combustion unit, 100–400 blower, 100–250 prop, G770 ignitionCOMBUSTION UNITSEPARATEDPICTORIAL LA

Seite 38

Trane optimizes the performance of homes and buildings around the world. A business of Ingersoll Rand, the leader in creating and sustaining safe, com

Seite 39

Table of ContentsGKND-SVX01B-EN 5Warnings, Cautions and Notices . . . . . . . . . . 2Model Number Descriptions . . . . . . . . . . . . . . 6Indoor

Seite 40

6 GKND-SVX01B-ENModel Number DescriptionsIndoor Gas Heating UnitsNote: All units are AGA approved. For CGA approved units, contact Air Handling Produ

Seite 41 - Wiring Diagrams

GKND-SVX01B-EN 7 General InformationDescriptionThe Separated Combustion Gas Blower Unit Heater is a factory assembled, power vented, high static press

Seite 42

General Information8 GKND-SVX01B-ENbe inadvertently turned on. Failure to turn off gas or disconnect power before servicing could result in death or

Seite 43

General InformationGKND-SVX01B-EN 9 Figure 3. Internal furnace assembly 1. Flue Collector2. Heat Exchanger3. Burner DrawerFigure 4. Separated Combusti

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